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《中華人民共和國電信與信息服務業務經營許可證》蘇ICP備10201365號-2

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ISO9001

ISO9001

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檢驗計劃模板

 

序號

主要檢驗工序
Main Examination Steps
For Fabrication

檢驗依據
ACCEPTANCE DOCUMENT

檢驗方式/Inspections

記錄提供
Report
Supplied

預計見證時間
Estimated Witness Time

Puge HuaLu NRL
1、圖樣/文件確認
Drawing/Documents Commitment
1.1 設計審查
Design review
ASME Ⅷ div.1, Fabricating Technology  H R   Yes 9-1-2015 
1.2 預檢會議
Pre Inspection Meeting
 Contract  H     Yes  
1.3 焊接工藝規程、焊接工藝規程評定及焊接圖
WPS/PQR/Weld Map
 ASME IX, Drawing H R   WPS: Yes/
PQR: Yes
9-7-2015
1.4 焊工資格
Welder Qualification
ASME IX, Drawing  H R R Yes 9-7-2015
1.5 工藝文件審閱
Review of Procedure Document
 ASME Ⅷ div.1 , Drawing, Fabricating Technology, Contract R   No 9-5-2015
1.6 無損探傷人員資格審查及NDE程序文件
NDT Qualification and NDE Test Procedures
 ASNT-TC-1A. H R Yes

9-7-2015

2、封頭的組裝、尺寸及外觀檢查
Head Assembly、Visual and Dimension Examination
2.1 材料驗收:封頭板材SA516Gr.70需是鎮靜鋼板,軋制狀態供貨,應進行-10℃沖擊試驗,三個試樣的沖擊功值均≥40J。板材應在成型前按照SA-435包括補充要求S1進行UT檢測
Material identification: SA516Gr.70 carbon steel plates must be fully killed carbon steel type, supplied in the as-rolled condition. Plates shall be ultrasonically examined with 100% before in accordance with SA-435 including supplementary requirements S1. Plates shall required impact temperature is -10℃.
ASME Ⅱ, Drawing H W R Yes 9-1-2015
2.2 材料的外觀、尺寸檢驗及標記檢查
Review of Material’s Marking, Dimensional and Visual Examination
ASME Ⅱ, Drawing W W   Yes  9-1-2015
2.3 下料及標記移植
Cutting-off and Marking Transfer
 ASME Ⅷ div.1, Drawing, Check list off package W W   No 9-9-2015
2.4 坡口及最小相鄰50mm區域進行100%MT
MT for The weld bevel area and a minimum of 50mm of neighboring surfaces.
 ASME Ⅷ div.1 APP6,
Drawing,
ASME V
W W   Yes  
2.5 焊接縱縫監控(包括預熱、層間溫度、焊接參數、外觀、尺寸、焊接環境、焊材等)
Monitoring of Welding(Visual、Dimension、Welding Environment, Welder Qualification and Welding Material, etc)
 WPS W SW   Yes  
2.6 封頭采用熱成型
Head used hot formed method.
ASME Ⅷ div.1,
Drawing 
W R   Heat treatment
chart
 
2.7 對封頭縱縫進行100%RT和100%MT檢測
100%RT+100%MT for longitudinal weld joint
ASME Ⅷ div.1 UW-51,APP6
Drawing,
ASME V 
R R R Yes   
2.8 封頭成型外觀檢查、厚度及尺寸檢查
Visual ,thickness and dimension examination  after forming of heads
ASME Ⅷ div.1,
Drawing
W W   Yes 9-12-2015
2.9 封頭母材試件試驗
Material Test Plate
Drawing  H W SW Yes  
3、筒體的組裝、尺寸及外觀檢查
Shell Assembly、Visual and Dimension Examination
3.1 材料驗收:封頭板材SA516Gr.70需是鎮靜鋼板,軋制狀態供貨,應進行-10℃沖擊試驗,三個試樣的沖擊功值均≥40J。板材應在成型前按照SA-435包括補充要求S1進行UT檢測
Material identification: SA516Gr.70 carbon steel plates must be fully killed carbon steel type, supplied in the as-rolled condition. Plates shall be ultrasonically examined with 100% before in accordance with SA-435 including supplementary requirements S1. Plates shall required impact temperature is -10℃.
ASME Ⅱ, Drawing  H W R Yes 9-1-2015
3.2 材料的外觀檢驗及標記檢查
Review of Material’s Marking, Dimensional and Visual Examination
 ASME Ⅱ, Drawing W W   Yes 9-1-2015
3.3 下料及標記移植
Cutting-off and Marking Transfer
ASME Ⅷ div.1,
Drawing
W W   No 9-2-2015
3.4 筒體采用冷卷制成型。卷制后檢查坡口、錯邊量
Shell rolled should be cold rolling. Groove Inspection、Unfitness Inspection of Butt Weld
ASME Ⅷ div.1,
Drawing
W W   Yes 9-15-2015
3.5 坡口及最小相鄰50mm區域進行100%MT
MT for The weld bevel area and a minimum of 50mm of neighboring surfaces.
ASME Ⅷ div.1 APP6,
Drawing,
ASME V
W W   Yes  
3.6 焊接縱縫監控(包括預熱、層間溫度、焊接參數、外觀、尺寸、焊接環境、焊材等)
Monitoring of Welding(Visual、Dimension、Welding Environment, Welder Qualification and Welding Material, etc)

WPS
W SW   Yes 9-17-2015
3.7 筒體成形后的尺寸及外觀檢查
Visual and Dimension Examination after Forming of Shell
ASME Ⅷdiv.1,
Drawing
W W   No 9-18-2015
3.8 確定檢測位置
Choose the detection position of RT
ASME Ⅷ div.1 UW52 W W   Yes 9-19-2015
3.9
對縱縫進行100%RT檢測
100% RT for longitudinal weld joint
ASME Ⅷ div.1 UW-51
Drawing,
ASME V
R R R Yes 9-20-2015
4、接管的組裝、尺寸及外觀檢查
Nozzle Assembly、Visual and Dimension Examination
4.1 鋼管驗收:SA106Gr.B正火狀態供貨
Tube identification: SA106Gr.B supplied in the normalized condition.
ASME Ⅱ, Drawing H W R Yes 9-10-2015
4.2 鍛件驗收:SA105正火+回火狀態供貨。鍛件應按A-388和ASME Ⅷdiv.2中3.3.4段進行100%UT檢測。所有鍛件金加工后的整個表面應進行100%MT或100%PT檢測
Forgings identification: SA-105 the maxima supplied in the normalized +tempered. Forgings shall be examined in accordance with A-388 and ASME section Ⅷ, division 2, paragraph 3.3.4: the entire surface of all forgings, after finish machining shall be examined by PT or MT.
ASME Ⅱ, Drawing H W R Yes 9-10-2015
4.3 材料的尺寸、外觀檢驗及標記檢查
Review of Material’s Marking, Dimensional and Visual Examination
ASME Ⅱ, Drawing W W   Yes 9-10-2015
4.4 下料及標記移植
Cutting-off and Marking Transfer
ASME Ⅷ div.1, Drawing W W   No 9-12-2015
4.5 接管組對后進行坡口檢查、錯邊量檢驗
Inspection Unfitness of Butt Weld(Tube to Flange Welding)      

ASME Ⅷ div.1,
Drawing
W W   Yes 9-12-2015
4.6 焊接接管監控(包括預熱、層間溫度、焊接參數、外觀、尺寸、焊接環境、焊材等)
Monitoring of Welding(Visual、Dimension、Welding Environment, Welder Qualification and Welding Material, etc)
ASME Ⅷ div.1,
Drawing,
WPS.
W W   Yes 9-15-2015
4.7 確定檢測位置
Choose the detection position of RT
ASME Ⅷ div.1 UW52 W W   Yes 9-16-2015
4.8 對B02/M1/M2接管與法蘭環縫進行100%RT檢測,其余接管進行100%MT檢測
Full RT for B02/M1/M2 tube to Flange Welding, 100%MT for other tubes to Flanges Welding
ASME Ⅷ div.1 UW-51、APP.6
Drawing,
ASME V
R R R Yes 9-18-2015
5、設備組裝、尺寸及外觀檢查
Pressure vessel Assembly、Visual and Dimension Examination
5.1 筒體與筒體、封頭組對后進行坡口、錯變量檢查
Groove Inspection、Unfitness Inspection of Butt Weld (shell with head or shell)
ASME Ⅷ div.1,
Drawing
W W   Yes 9-25-2015
5.2 坡口及最小相鄰50mm區域進行100%MT
MT for The weld bevel area and a minimum of 50mm of neighboring surfaces.
ASME Ⅷ div.1 APP6,
Drawing,
ASME V
W W   Yes  
5.3 焊接環縫監控(包括預熱、層間溫度、焊接參數、外觀、尺寸、焊接環境、焊材等)
Monitoring of Welding(Visual 、Dimension、Welding Environment, Welder Qualification and Welding Material, etc)
ASME Ⅷ div.1,
Drawing,
WPS.
W W   Yes 9-28-2015
5.4 確定檢測位置
Choose the detection position of RT
ASME Ⅷ div.1 UW52 W W   Yes 9-30-2015
5.5 對縱縫進行100%RT檢測
Full RT for weld joint
ASME Ⅷ div.1 UW-51
Drawing,
ASME V
R R R Yes 10-18-2015
5.6 劃線經確認后開孔
Scriber and Opening Hole
ASME Ⅷ div.,
Drawing
H H   Yes HOLD
5.7 接管與筒體、接管與封頭裝配檢查
Fit-Up Inspection for Nozzle to Shell and Nozzle to Head etc.
ASME Ⅷ div.,
Drawing
W W   Yes HOLD
5.8 焊接監控(包括預熱、層間溫度、焊接參數、外觀、尺寸、焊接環境、焊材等)
Monitoring of Welding(Visual、Dimension、Welding Environment, Welder Qualification and Welding Material, etc)
ASME Ⅷ div.1,
Drawing,
WPS.
W W   Yes HOLD
5.9 對接管與筒體焊縫進行100%MT檢測
MT for weld joint
ASME Ⅷ div.1 APP6,
Drawing,
ASME V
R R   Yes HOLD
5.10 裙座等內外附件裝配和焊接
Skirt etc.(Check the Vent Hole of Pad before Fit-Up.)
ASME Ⅷ div.,
Drawing
W W   Yes HOLD
5.11 焊接監控(包括預熱、層間溫度、焊接參數、外觀、尺寸、焊接環境、焊材等)
Monitoring of Welding(Visual、Dimension、Welding Environment, Welder Qualification and Welding Material, etc)
ASME Ⅷ div.1,
Drawing,
WPS.
W W   Yes HOLD
5.12 對附件焊縫進行100%MT檢測
MT for weld joint
ASME Ⅷ div.1 APP6,
Drawing,
ASME V
R R   Yes HOLD
6 外觀、管口方位、尺寸檢查
Visual、nozzle orientation、Dimension  inspection of Pressure vessel
ASME Ⅷ div.1,
Drawing
W H   Yes HOLD
7 設備內部檢查
Checking inside
ASME Ⅷ div.1,
Drawing
H H SW Yes HOLD
8 最終檢查
Dimension and Visual Inspection、Internal parts Assembly
ASME Ⅷ div.1,
Drawing
H H   Yes HOLD
9 產品焊接試件試驗
Welding Test Plate
Drawing. H R   Yes HOLD
10 設備壓力試驗
Equipment Pressure Test
(HOR: 3.52MPa, VER: 3.77MPa, Hold time:30 min)
ASME Ⅷ div.1,drawing,Pressure Test Procedure H H W Yes HOLD
11 碳鋼部分外表面徹底除銹,噴砂、油漆
Cleaning for carbon steel surface,blast,painting
Painting procedure,
Drawing
H W   Yes HOLD
12 銘牌
Nameplate
Drawing. W W   Yes HOLD
13 產品數據報告
Product MDR
ASME Ⅷ div.1,
Drawing
W W R Yes HOLD
14 包裝、標記、充氮
Packing, Mark、Filling Nitrogen
Packing List and,
attachment
W W   No HOLD
15 產品出廠質量證明書
Quality Certificates
Completion Information for Delivery W R   Yes HOLD
16 出廠放行
Issue of Release Note before Transportation
Contract,
Drawing 
H H   Yes  

 

縮寫詞說明Abbreviation:W:Witness見證點;R:DocumentReview文件審查點;H:HoldPoint停止點;V:Verify確認點SW:SpotWitness抽查見證點;N:Notification通知點

 

不合格品項報告模板
不合格品項報告
NONCONFORMITY REPORT (NCR)
報 告 號NCR NO:

產品編號
WORK NO.

圖號
DWG NO.
產品名稱
ITEM NAME
件號
PART NO.
零件名稱
PART NAME
數量
QTY
檢查卡編號
COL NO.
             
不符合項情況Description of Nonconformity 責 任 單 位
Res. Sect.
 
報告者
Reported by
 
檢驗工程師
Prepared by
 
不  合  格  項  處  理
DISPOSITION OF NONCONFORMITY
處理Disposition 處理依據Basis of Disposition
 □ 報廢Reject

 

 

 

 

 

 

 □ 回用Use-As-Is
 □ 修復Repair
 □ 其它Others
Verified by:
QC 經理
Proposed by:
設計/工藝經理
Approved by:
技術副總
AI Acceptance:
AI 認可
修復工藝編號及更改號
Repair Proc. No. & Rev. No.
  檢查單號及更改號
Repair PLC No. & Rev. No.
 
  Examiner:
檢查員:

□合格Acceptable
□不合格Unacceptable

記錄號Record No.
不符合項處理確認Verification of Disposition
Reviewed by:
檢驗工程師
Verified by:
QC經理
Accepted by:
技術副總
Authorized inspector Verification
授權檢驗師確認
       

a

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